has been developing its own Software Department since more than 15 years. More than 1500 concrete batching plants operating worldwide provide an enormous feedback for the improvement. Recently this large experience has been transformed into a simple, comprehensive and extremely sensitive electromechanical structure - a MECAS Automation System.
Only High Quality Components

The control panel in based on SIEMENS equipment which is available in all the parts of the world to provide the best quality and worldwide support. No manufacturer-specific hardware ensures maximum flexibility for the final costumer. Main logical controller is a modular SIEMENS S7-300 PLC which is proven to be robust and reliable with wide capabilities for modification and improvement. Ethernet connection provides exceptional responsiveness touch panel allows operation without the main PC.

Real Time Visualization

Main batch window resembles the actual characteristics of the concrete plant. Comprehensive visualization is showing the actual state of the related discharge gate,scale,pump,valve or any other hardware. Moreover, the main window is customizable an can be easily adjusted to changes in the concrate batch plant configuration.

Automation System
3 Main Operating Modes

The system allows Fully Automatic, Semi-Automatic and Manual operating modes. Switching between modes is possible from the main batch window with a single click. The system starts in fully automatic mode by default, minor corrections and interventions can be done with the help of the buttons on scales,pumps,gates and the mixer. The system switches to semi-automatic mode automatically when operator is interfering by pressing the related buttons. In case of a need or emergency operator can completely turn of the automatic production and switch to manual mode.

Automation System

Reach In Features

Multiple Language Support

Rich Parameter Page

Right Click Parameter Access

Drag And Drop Delivery Note Editor

Automatic Silo Shaft

Unlimited Databes

Dynamic Onscreen Slump Control

Manual Production/Weighing Reports

Wide Alarm Database With Explanation, Guidance And Codes

Levelled Autorization

Easy Adaptation With New Materials

Direct Onscreen Calibration

Full Discharge Gate Sensitivity Control

Manula Moisture And Absorption Input

Batch Reports

Export To Excel,Automatic Report Saves To Cloud Drives

Periodical Backup

Rich Recipe Control And Parameters

Detailed Logbook

Asphalt Solutions

Since the additive is mixed right in with the liquid asphalt, you take care of the odors at the plant's exhaust stack and AC tanks, the silo's load-out, in the haul trucks, and at the back of the paver. It's a true end-to-end solution for asphalt odor.

Hot-Mix Asphalt Plant Operations

SECTION 5 Types of Asphalt Plants: Overview 45 FIGURE 5-4 Typical HMA parallel-flow drum-mix plant. the burner or on a Slinger conveyor under the burner. The aggregate is moved down the drum by a combina­ tion of gravity and the configuration of the flights located inside the drum. As it travels, the aggregate is heated and the moisture removed.

Leading manufacturers demonstrate asphalt recycling expertise

Nov 13, 2013 · Benninghoven is confident that the asphalt plant will provide long-time reliability and aid continued success for Grossmann. Astec’s V-Pack Stack Temperature Control System is said to offer a solution to problems dealing with today’s wide range of asphalt mix types.

hot aggregrate elevator of asphalt plant-[mining plant]

All plants used to produce hot mix asphalt for DOT ... through the plant exhaust stack (6). The dried and heated aggregates are delivered by hot elevator (7) to … Hot -Mix Asphalt Plant Operations

Emissions Control Equipment

Leading the industry in clean-air efficiency, we design our baghouses to be more than 99.8 percent efficient, making it easy for you to comply with strict emissions standards. The baghouses collect dust from plant operation and release clean, filtered air. You can then transport the dust for metering and reintroduce it to the mix or waste.


Warm Mix Asphalt (WMA) is the general term for a variety of technologies that allow production of pavement material at lower temperatures. It has been proven to reduce fuel emission, fumes, and odors (17). WMA production methods use temperatures 30 to 120 degrees Fahrenheit lower than traditional hot-mix asphalt.

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pollution aspects of hot mix asphalt batching plants and asphalt mixing and paving plants, is that of the City of Chicago. Chapters 17 to 24 of the Municipal Code of Chicago states that the particulate emissions "shall not exceed 0.10 grains per standard cubic foot of exhaust gas. No addition of diluting air shall be allowed downstream of any

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SOLO™ Counter Flow Drum Mixer

Just One Drum. (No Double, Triple, Dual or Duo) But So Many Reasons To Choose It! Why “heat the sky?” Patented SOLO™ technology lowers exhaust stack temperatures to less than 250°F, cutting your per-ton fuel costs dramatically — as much as 7% – 10% per ton! That means lower emissions per ton, too, which can …

Slag In The Mix | Agg-Net

The plant is controlled by a Benninghoven on-line Batcher 3000 computer system, which displays all plant functions via colour graphics. The system, which is housed in an air-conditioned and heated control cabin adjacent to the plant, is modem linked and provides storage for up to 500 asphalt mix recipes.

Asphalt Mixing Plant Exhaust Stack

More Asphalt Mixing Plant Exhaust Stack images

Warm Mix Asphalt (WMA) Emission Reductions and Energy Savings

Stack emissions were measured at two drum plants and one batch plant using EPA protocols. Eight different WMA technologies, including: Advera® WMA, BituTech PER, Cecabase® RT, Evotherm™ DAT, Evotherm™ 3G, SonneWarmix™, Gencor Ultrafoam GX2 and a new Wax-type additive were compared to hot-mix asphalt (HMA) control mixes. Fuel

The Environmental Impact of Asphalt Plants

The majority of emissions at asphalt mixing facilities come from the combustion of fuel, such as natural gas, that are used to dry and heat the rock or aggregate and to keep the temperature of the asphalt hot. Most of the other potential emissions, such as the dust gener - The Environmental Impact of Asphalt Plants

Asphalt Mixing Plant Manufacturers

BDM Engineering, Inc. A global leader in engineering manufacturing and technology, based in southern California. More than 30 years of expertise, innovation, and quality at your service. Asphalt Plants For Sale. Drum Mix Plants. Baghouses. Cold Feed Bins. Hot Mix Silos. Drag and Bucket Elevators. Control Houses. Combination Plants. Asphalt ...

Parallel-Flow Drum-Mix Plants

Parallel-Flow Drum-Mix Plants This section is concerned with the processing of aggre­ gate and asphalt cement in a parallel-flow drum-mix plant. The methods used to introduce the aggregate into the drum are first reviewed, followed by the operation of the burner system and the three-step heating, drying,

hzs25 stationary asphalt mixing plants used in road construction widely used


ASPHALT MIXING PLANT . II.1. Umum . Asphalt mixing plant/AMP (unit produksi campuran beraspal) adalah seperangkat peralatan mekanik dan elektronik dimana agregat dipanaskan, dikeringkan dan dicampur dengan aspal untuk menghasilkan campuran beraspal panas yang memenuhi persyaratan tertentu [17].

Juar Burner untuk AMP ( Asphalt Mixing Plant )

wa 0895328702165 AMP ( Asphalt Mixing Plant ) adalah seperangkat peralatan mekanik dan elektronik dimana agregat dipanaskan, dikeringkan dan dicampur dengan aspal untuk menghasilkan campuran beraspal panas yang memenuhi persyaratan tertentu.


The unit is used to collect airborne dust and particulate in the asphalt plant’s exhaust gasses. The simple, reliable design efficiently handles both low and high volumes of dust and provides plant operators with value through the ability to return dust and fines to the mix.

OSHA Technical Manual (OTM)

Local Exhaust Ventilation Systems. A typical local exhaust ventilation system is composed of five parts: fans, hoods, ducts, air cleaners, and stacks. Local exhaust ventilation is designed to capture an emitted contaminant at or near its source, before the contaminant has a chance to disperse into the workplace air. Fan Selection.

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Emission Estimation Technique Manual

bitumen in one of two ways. In most drum mix plants, the bitumen is introduced directly into the dryer chamber to coat the aggregate. In batch mix plants, the mixing of aggregate and asphalt takes place in a separate mixing chamber called a pug mill. The following types of plants primarily define the variations in the hot mix asphalt

NORMAL BAGHOUSE OPERATION - Construction, Asphalt Mixing

TM-5-3895-374-24-2 M081 Asphalt Mixing Plant Manual ... 24-2 FEBRUARY 1993 NORMAL BAGHOUSE OPERATION DIRTY AIR ... be evidenced by visual emission at the exhaust stack.

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Asphalt Plant Equipment For Sale

Baghouse and damper controls included. Mix formulas stored. Better fuel efficiency and burner operation comes from the damper on the stack side of the exhaust fan remotely controlled via actuator in the control house. J-type thermocouple wire is provided for the mix, air temperature and liquid asphalt thermocouples for precise temperature ...

Warm asphalt - emission and energy saving

1250 Astec, part of Astec Industries, has introduced its new Green Pac System which can be retrofitted to continuous mix and batch plants from any manufacturer. The company says that by offering the Green Pac System it expands the benefits of its exclusive Double Barrel Green warm mix system to any asphalt plant owner or operator.

Baghouse Fines - Material Description

About 2,300 of these hot mix plants are batch plants, with the remaining 1,300 being drum mix plants. Roughly 40 to 50 percent of all hot mix asphalt plants are equipped with baghouse collections systems. Baghouses consist of several rows or compartments of fabric filters that collect the dust during the operation of a hot mix asphalt plant.


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