AUTOMATION MECAS PERFECT CONTROL SYSTEM FOR EVERY PROFESSIONAL

has been developing its own Software Department since more than 15 years. More than 1500 concrete batching plants operating worldwide provide an enormous feedback for the improvement. Recently this large experience has been transformed into a simple, comprehensive and extremely sensitive electromechanical structure - a MECAS Automation System.
Only High Quality Components

The control panel in based on SIEMENS equipment which is available in all the parts of the world to provide the best quality and worldwide support. No manufacturer-specific hardware ensures maximum flexibility for the final costumer. Main logical controller is a modular SIEMENS S7-300 PLC which is proven to be robust and reliable with wide capabilities for modification and improvement. Ethernet connection provides exceptional responsiveness touch panel allows operation without the main PC.

Real Time Visualization

Main batch window resembles the actual characteristics of the concrete plant. Comprehensive visualization is showing the actual state of the related discharge gate,scale,pump,valve or any other hardware. Moreover, the main window is customizable an can be easily adjusted to changes in the concrate batch plant configuration.

Automation System
3 Main Operating Modes

The system allows Fully Automatic, Semi-Automatic and Manual operating modes. Switching between modes is possible from the main batch window with a single click. The system starts in fully automatic mode by default, minor corrections and interventions can be done with the help of the buttons on scales,pumps,gates and the mixer. The system switches to semi-automatic mode automatically when operator is interfering by pressing the related buttons. In case of a need or emergency operator can completely turn of the automatic production and switch to manual mode.

Automation System

Reach In Features

Multiple Language Support

Rich Parameter Page

Right Click Parameter Access

Drag And Drop Delivery Note Editor

Automatic Silo Shaft

Unlimited Databes

Dynamic Onscreen Slump Control

Manual Production/Weighing Reports

Wide Alarm Database With Explanation, Guidance And Codes

Levelled Autorization

Easy Adaptation With New Materials

Direct Onscreen Calibration

Full Discharge Gate Sensitivity Control

Manula Moisture And Absorption Input

Batch Reports

Export To Excel,Automatic Report Saves To Cloud Drives

Periodical Backup

Rich Recipe Control And Parameters

Detailed Logbook

Precast Solutions

Stationary Precast concrete plants are highly configurable for specific applications. Our engineering department is ready to develop your unique solution according to your needs. We don’t only develop the batching plant itself, but offer a complex solution including concrete distribution, flying buckets, crane systems and individual requests.

Concrete

Concrete production is time-sensitive. Once the ingredients are mixed, workers must put the concrete in place before it hardens. In modern usage, most concrete production takes place in a large type of industrial facility called a concrete plant, or often a batch plant. In general usage, concrete plants come in two main types, ready mix plants ...

ELKON Concrete Batching Plants

Concrete batching plants provide the highest quality of concrete for every single project. Depending on the project, jobsite and required capacity, stationary, mobile, compact and on-site concrete batching plants are available. With over 40 years of experience, technological production and innovative approach in concrete machinery, ELKON has ...

Quality Control - Leader In Aggregates And Ready Mix Concrete

Concrete. Quality Control representatives are all certified by the American Concrete Institute for field and laboratory applications while also acquiring certifications from the National Ready Mix Concrete Association and providing input to the Texas Aggregate and Concrete Association to bring forth important change to an environmental and diversified market.

Production of Precast Concrete

Environmental and manufacturing conditions at a precast concrete plant are easily monitored. The production of precast concrete elements takes place under controlled conditions in enclosed factories. This makes the control of manufacturing, waste, emissions, noise levels, etc. easy compared with the same processes at a building site.

Concrete Batch Plant Compliance Checklist

*Is the facility currently registered under one of the standard permits for concrete batch plants? *Are records maintained on-site to show hourly site production for a rolling 24-month period while the plant is in operation? CBP SP (3)(J) *Are records maintained on-site for a rolling 24-month period for each hour of plant

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Application of High Performance Concrete

verify the concrete quality from the batch plant to concrete placement. Therefore, concrete mock-up tests with actual size members were performed before construction stared in order to get the actual behavior of the high performance concrete, which includes production at batch plant, properties of fresh concrete, characteristics

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BATCHING AND MIXING

result in segregation and non-uniformity of material s and very poor control of the concrete. Once a batching plant is erected in such a location, it is difficult to improve conditions. Experience has demonstrated that the most uniform concrete is produced when the batching plant is favored by

LIAD Weighing and Control Systems Ltd. Concrete Plant

Concrete Plant Control Systems. ... From basic weighing equipment to sophisticated (but user-friendly) production monitoring and control systems and software, we provide our customers with tailor-made systems for accurate, efficient, and cost-effective concrete production and production management, including: LIADCON automatic concrete ...

Concrete Products - GivenHansco maximizes production cycle

1/19/2019 · In ready mixed concrete, optimizing the production and delivery cycle is critical for efficient operations and profitability. With Keystone Online, GivenHansco contends, vital operations personnel now have an immediate bird’s-eye view by simply choosing the desired dashboard operation they wish to monitor and manage.

INSTRUMENTATION AND MONITORING OF CONCRETE

Instrumentation and Monitoring of Concrete Structures in Nuclear Power Plants in Stockholm on March 15, 2016. The seminar was held as a first step in a …

A Study of Risk Evaluation of Ready Mix Concrete

Statistical Quality Control charts helps in monitoring the concrete quality at the RMC plant during its production process. The systematic identification and evaluation of major failure mode and effectively dealing with the result is significant to success of ready mix concrete production for different grades of concrete (M20, M25, M30, M40).

CONCRETE PLANTS ‹ Products categories ‹ Kemek

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HOW TO CONTROL WASTAGE OF CONCRETE AT SITE?

During placement of concrete, there can be some issues at site, due to which the concrete pouring is stopped for some time. So, the supervisor should take care in such situations to inform the batching plant operator and hold or control the concrete supply.

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Tech Brief: Field Control of Concrete Paving Mixtures

CONCRETE PLANT OPERATIONS Proper field control begins during the concrete plant setup phase as upfront planning, layout design, and setup are essential activities for safe and effective plant operations (Fick et al. 2012). The following are key items to monitor during plant setup (Fick et al. 2012): • Plant setup and component inspections ...

How concrete is made - material, manufacture, making, how to

Today, different types of concrete are categorized according to their method of installation. Ready- or pre-mixed concrete is batched and mixed at a central plant before it is delivered to a site. Because this type of concrete is sometimes transported in an agitator truck, it is also known as transit-mixed concrete.

Hybrid control charts for active control and monitoring of

title = "Hybrid control charts for active control and monitoring of concrete strength", abstract = "Concrete is the most widely used material in construction industries. Therefore, it is necessary to understand and when possible, improve the efficiency of a concrete production process.

Project Management for Construction: Cost Control, Monitoring

12. Cost Control, Monitoring and Accounting 12.1 The Cost Control Problem. During the execution of a project, procedures for project control and record keeping become indispensable tools to managers and other participants in the construction process.

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Project Management for Construction: Cost Control

12. Cost Control, Monitoring and Accounting 12.1 The Cost Control Problem. During the execution of a project, procedures for project control and record keeping become indispensable tools to managers and other participants in the construction process.

9 important KPIs to monitor on the manufacturing production floor

To have long-term business success and profit, maintaining the quality of production is crucial. Maintaining the quality throughout different manufacturing process in the production floor leads to optimum quality of the final product. Quality KPI can help the manufacturer to compare and monitor the quality of processes on the production floor.

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Concrete Mix Design: Controlling Temperature and Time

When applying the lean methodology to production of precast, observe the crew’s habits and process flow to see how long it takes to complete a given task. Do this to reevaluate the plant layout and, specifically, the steps and distances used in the process. There is free money on every plant floor if you know where to look.

QUALITY CONTROL IN CONCRETE CONSTRUCTION WORK - CivilBlog.Org

Oct 04, 2016 · This post describes the 3 primary stages involved in quality control in concrete construction work such as QC before concreting, QC during concreting etc.

Simple Waste Water Treatment For Concrete Producers

Simple Waste Water Treatment For Concrete Producers. Many concrete production plants generate large amounts of high pH waste water. This waste or process water also contains a high level of dissolved and suspended solids. The waste water comes from rinsing the drums of the mixer trucks after returning from a delivery and from truck washing on ...

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